Friday, May 11, 2012

Black,black,black



We get a lot of questions about compatibility of our black coatings and surface treatments with various substrates, what is the best choice of blacks, and how they should be handled.  Most of the spectral and application data is available on- line (or by request to info@aviantechnologies.com), but here is some potentially useful information.
Avian-DS and –EP blacks are surface treatments. They are not ‘sprayed on’- they are a treatment of a metallic surface. Here is some useful information.
1) -DS black can ONLY be applied to aluminum (alloys 6061 or 1000); this is an etch-anodize process, similar in many ways to the well known (but no longer available) Martin Marietta Black. See:www.optics.arizona.edu/optomech/papers/persky%201999.pdf
2)  -EP black can be applied to any metal substrate. This is a so-called 'copper black', so a layer of copper is electrochemically deposited on the substrate and then the copper layer is blackened by an oxidative process. –EP black can be applied to just about anything as long as the copper layer can be in some way electrochemically deposited.
3) Both of these surface treatments produce a surface that is dendritic and are extremely fragile. If the surfaces have to be handled much (if at all) these are probably not appropriate for the application.
4) Each of the coatings is electrochemical. We do not do them here but send the parts out to a vendor (two separate vendors, in fact) for the treatment.
5) Neither of these surface treatments out-gas. Both have been, to some extent, been space qualified.

Avian Black-S is a coating. It is a two-part polyurethane that is extremely black over the 250 nm to 20µ range (much to my surprise- I didn’t think it would be much good in the mid-IR but some nice folks at U.S. Army Research measured the hemispherical reflectance out to 20µ and it is still VERY black!). Some other information:
1) Once cured (RT for 3 days or 60°C for 24 hours), the coating doesn’t out-gas very much at all.
2) While we recommend you spray it on, we have customers who brush it on and even some who flow coat it on. It doesn’t take much coating- 2-3 mils is fine- but the sprayed coating is much more lambertian than if applied other ways.
3) If the coating appears glossy after drying, you have not agitated Part A enough before mixing the binder. You REALLY need to assure that all the pigment particles are in suspension!

If you have questions out there about any of our coatings and materials, please post them here and we’ll be happy to try to answer them.




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Welcome to the Avian Technologies blog on materials, coatings, and standards. We're here to answer your questions, take your comments, and have some discussions on optical materials, etc. 
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